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What are advantages and disadvantages of the different air tests?
The three common methods
to test for air content in a concrete mixture are (see photos from
left to right): the pressure method (ASTM C 231), the volumetric
method (ASTM C173), and the Gravimetric method (ASTM C 138). Occasionaly
used as a quick check for the presence of low, medium or high air
content: pocket-size air indicator (AASHTO T 199).
The pressure method uses one of two devices: the
A meter or the B meter. Both of these meters rely on the relationship
between pressure and volume to determine the air content of a concrete
mixture. The pressure methods are not suitable for testing the air
content of lightweight aggregate concrete and other porous aggregate
concretes, as they would measure the air void system of the aggregates
and not just the air content of the paste in the mixture. The A
meter is sensitive to altitude and must be calibrated to accommodate
the altitude at which it will be used, while the B meter uses the
change in pressure of a known volume of air and is not affected
by altitude variations.
The volumetric method requires the removal of
air from a known volume of concrete by agitating the concrete in
an excess of water. This test is typically used for lightweight
and porous aggregate concrete mixtures. Care must be taken to assure
that the sample has been agitated sufficiently to remove all of
the air from the sample.
The gravimetric method is a comparison of the
actual unit weight of the concrete versus the theoretical weight
of all of the concrete constituents. The actual specific gravity
of all the materials in the mixture must be known to avoid errors
with this method. It can be used as a convenient way to assure against
variation in air contents as significant changes to the unit weight
would identify a change in the air content of the mixture.
How can I test for alkali-silica reactivity (ASR)?
Alkali-silica reactivity is the process in which certain minerals (mostly glass
type silica) in the presence of moisture are broken down by the
highly alkaline environment of concrete producing a gel that expands
creating tensile forces in the concrete matrix which cause cracking
of the concrete. The cracking then allows more water to infiltrate
into the concrete creating more gel, more expansion etc. Ultimately
the concrete fails or disintegrates.
Table: Test Methods for Alkali-Silica Reactivity (Source:
Farny and Kerkhoff, 2007)
|
Test Name |
Purpose |
Type
of Test |
Duration
of Test |
Comments |
| ASTM C 227,
Potential alkali-reactivity
of cement-aggregate combinations (mortar-bar method) |
To
test the susceptibility of
cement-aggregate combinations
to expansive reactions involving alkalies |
Mortar
bars stored over water at 37.8°C (100°F) and high relative
humidity |
Varies:
first measurement at 14 days, then 1, 2, 3, 4, 6, 9, and 12
months; every 6 months afterthat
as necessary |
Test may not
produce significant expansion, especially for carbonate aggregate.
Long test duration. Expansions may not be from AAR. |
| ASTM C 289,
Potential
alkali-silica reactivity of aggregates |
To determine
potential reactivity of siliceous aggregates |
Sample reacted
with alkaline solution at 80°C (176°F). |
24 hours |
Quick results. Some aggregates
give low expansions even though they have high silica content.
Not reliable. |
| ASTM C 294,
Constituents of
natural mineral aggregates |
To give descriptive
nomenclature for themore common or
important natural minerals—an aid in determining their performance |
Visual
identification |
Short
duration—as long as it takes to visually examine the sample |
These descriptions are
used to characterize naturally-occurring minerals that makeup
common aggregate sources. |
|
ASTM C 295,
Petrographic examination of aggregates for concrete |
To outline
petrographic
examination procedures for aggregates—an aid indetermining
their performance |
Visual and
microscopic examination of prepared samples—sieve analysis,
microscopy, scratch or acid tests |
Short duration—visual
examination does not involve long test periods |
Usually includes opticalmicroscopy.
Also may include XRD analysis, differential thermal analysis,
or infrared spectroscopy—see ASTM C 294 for descriptive nomenclature. |
|
ASTM C 342,
Potential volume
change of cement-aggregate combinations |
To determine
the potential ASR expansion of cement-aggregate
combinations |
Mortar bars
stored in water at 23°C (73.4°F) |
52 weeks |
Primarily used for aggregates
from Oklahoma,
Kansas, Nebraska, and Iowa. |
ASTM C 441,
Effectiveness of
mineral admixtures or GBFS inpreventing
excessive expansion of concrete due to alkali-silica reaction |
To determine effectiveness
of supplementary cementing materials in controlling expansion
from ASR |
Mortar bars—using Pyrex
glass as aggregate—stored over water at 37.8°C (100°F) and high
relative humidity |
Varies: first measurement
at 14 days, then 1, 2, 3, 4, 5, 9, and 12 months; every 6 months
after that as necessary |
Highly reactive artificial
aggregate may not represent real aggregate conditions. Pyrex contains alkalies. |
ASTM C 856,
Petrographic examination of hardened concrete |
To outline petrographic
examination procedures for hardened concrete—useful in determining
condition or performance |
Visual (unmagnified) and
microscopic examination of prepared samples |
Short duration — includes
preparation of samples and visual and microscope examination |
Specimens can be examined
with stereomicroscopes,polarizing microscopes, metallographic microscopes,
and scanning electron microscope. |
ASTM C 856 (AASHTO T 299),
Annex uranyl-
acetate treatment procedure |
To identify products of
ASR in hardened concrete |
Staining of a freshly-exposed
concrete surface and viewing under UV light |
Immediate results |
Identifies
small amounts of ASR gel whether they cause expansion or not.Opal,
a natural aggregate, and carbonated paste can glow—interpret
results accordingly.Tests must be supplemented by petrographic examination and physical
tests for determining concrete expansion |
| Los Alamos staining method(Powers
1999) |
To identify products of
ASR in hardened concrete. |
Staining of a freshly-exposedconcrete
surface with two different reagents. |
Immediate results |
ASTM C 1260 (AASHTO T303),
Potential alkali
reactivity of aggregates (mortar-bar method)
|
To test the potential for
deleterious alkali-silica reaction of aggregate in mortar bars |
Immersion of mortar bars
in alkaline solution at 80°C (176°F) |
16 days |
Very fast alternative to
C 227. Useful for slowly reacting aggregates or those that produce expansion late in the
reaction. |
ASTM C 1293,
Determination of
length change of concrete due to alkali-silica reaction (concrete
prism test)
|
To determine the potential
ASR expansion of cement-aggregate combinations. |
Concrete prisms stored
over water at 38°C (100.4°F) |
Varies: first measurement
at 7 days, then 28and 56 days, then 3,6,9,and 12 months; every
6 months as after that as necessary |
Preferred method of assessment.
Best represents the field. Requires long test duration for meaningful
results. Use as a supplement to C 227,C 295, C 289, and C 1260.
Similar to CSA A23.2-14A. |
ASTM C 1567, Potential
alkali-silica reactivity of combinations of cementitious materials
and aggregate (accelerated mortar-bar method)
|
To test the potential
for deleterious alkali-silica reaction of cementitious materials
and aggregate combinations in mortar bars
|
Immersion of mortar
bars in alkaline solution at 80°C (176°F)
|
16 days
|
Very
fast alternative to C 1293. Allows for evaluation of effectiveness
of supplementary cementitious materials.
|
Can rebound hammer reliably measure compressive strength?
Rebound hammers test the surface hardness of concrete, which cannot be converted directly to compressive strength. ASTM C 805-97, Standard Test Method for Rebound Number of Hardened Concrete, states that "because of the inherent uncertainty of estimating strength with a rebound number, the test is not intended as the basis for acceptance or rejection of concrete."
There are many factors other than concrete strength that influence rebound hammer test results, including surface smoothness and finish, moisture content, coarse aggregate type, and the presence of carbonation. Although rebound hammers can be used to estimate concrete strength, the rebound numbers must be correlated with the compressive strength of molded specimens or cores taken from the structure. The procedure used to develop this relationship is described in ACI 228.1R-03, In-Place Methods to Estimate Concrete Strength, American Concrete Institute.
How are fire resistance ratings for concrete determined?
While UL is a good
source of information for fire safety of products, there is no code
requirement for UL numbers regarding concrete and masonry construction
assemblies. Fire ratings for non-proprietary concrete and masonry
construction assemblies are determined based on the end point criteria
established in ASTM E 119. This standard specifies the intensity
of the fire, the size of the specimen, and the criteria for determining
the end point of the test.
These criteria require that:
(1) the structure support its design load
throughout the test without passage of flame or hot gases, and
(2) the temperature of the unexposed surface (i.e., the surface
not exposed to the fire) not rise more than 139°C (250°F) as an
average nor 181°C (325°F) at any one point.
Extensive testing over many years led to the development of procedures
to calculate the fire ratings of walls, slabs, beams, and columns
constructed of concrete or masonry. The variables required for these
calculations are unit density of the concrete (unit weight), aggregate
type, and the section thickness for nonflexural
elements. For flexural members the variables are unit density, aggregate
type, section thickness, restraint conditions, and provisions for
clear cover requirements for steel reinforcement.
In addition there are methods for calculating the
fire resistance of flanged, ribbed and undulating sections, hollow
concrete and masonry sections, slabs and walls of multiple layers
of distinctly different concrete materials, multi-wythe
masonry walls, concrete and masonry fire protection assemblies for
steel columns, and the effect of finish materials applied to the
fire exposed side of these assemblies.
What are the Sound Transmission Class (STC) ratings for concrete and masonry walls?
he actual Sound Transmission
Class (STC) for your wall will depend on the type of wall, the finish,
and the weight of the wall per square foot of surface area. STC
ratings for partition materials may range from 40 to more than 60
with higher values providing less sound transmission. The Federal
Housing Administration (FHA) requires a minimum STC of 46 to limit
sound transmission from unit to unit in multi-family dwellings.
See the table below for details. For example, a 4
in. masonry wall at 18 lb/ft2 would be rated at 40, while
the same thickness of wall with a weight of 27 lb/ft2
would have a rating of 45. An example of a painted wall (both sides)
weighing 22 lb/ft2 is rated at 43.

Source: IS159
What test methods are available to determine water-soluble sulfates in soil or water that could be included in a project specification?
Four test methods are commonly
used in North America to assess sulfate exposure of concrete placed
in direct contact with soil:
- United States Bureau of Reclamation, “Method of Test
for Determining the Quantity of Water-Soluble Sulfate in Solid (Soil
and Rock) and Water Samples.”
- Canadian Standards Association (CSA) Test Method A23.2-3B,
“Determination of Total or Water-Soluble Sulphate Ion Content
of Soil.”
- California Department of Transportation (Caltrans) Test
Method 417, “Testing Soils and Waters for Sulfate Content.”
- ASTM International (ASTM) C1580, “Test Method for
Water-Soluble Sulfate in Soil.”
The methods differ in extraction ratio, extraction duration, and
sample preparation. Key characteristics of the four test methods
are summarized in Table 1.
| Table 1. Characteristics of Test Methods
for Water-Soluble Sulfate in Soils |
Test Method |
Sample Drying Method |
Measurement Technique |
Extraction Ratio Water:Soil (mL:g) |
Precision and Bias |
USBR
(May 1, 1973)
|
Air dry |
Electrical resistivity (total sulfate screen) andGravimetric
|
10:1 (or higher if gypsum is present) agitated for at least
6 hr. |
N/A |
| CSA A23.2-3B (2000) |
Air dry at room temperature and humidity |
Gravimetric (total SO4 screen and soluble sulfate) |
[9 x (%SO4 by acid-soluble method)]:1 agitated for 6 hr. |
N/A |
| Caltrans 417 (2006) |
Not stated in test method |
Ion chromatography
or Gravimetric (soluble SO4)
|
3:1 agitated for 15 min. |
N/A |
ASTM C1580
(April 2005)
|
18 to 24 h @ 110°C |
Turbidimetric or ASTM C 114 (soluble SO4) |
~8:1 and ~80:1 agitated for one hr. |
4.4% COV-S
21.2% COV-M
|
- The USBR test method is not well suited to
specifications for concrete structures. Critical provisions are
not defined in “specification language” that would
be enforceable in contracts or clear in dispute resolution cases.
Also, the method does not have a limit on the permitted extraction
ratio, nor does it require that the extraction ratio used is reported.
- The Caltrans method (California Test 417) is
an internal method developed by the California Department of Transportation.
The 3:1 extraction ratio is the lowest of the four methods and
consistently gave the lowest results for water-soluble SO4.
- The CSA method (A23.2-3B) is a consensus method
used in Canadian standards for concrete structures. It includes
a “built in” screening mechanism whereby total acid-soluble
sulfate is first measured. If the total sulfate value is 0.2%
or less, no further testing is required. This screening method
is efficient and useful. The extraction ratio is variable, defined
as a function of the total sulfate level.
- The ASTM method (C1580) is also a consensus
method. The method uses two extraction ratios with limiting ranges
for values determined at the different extraction and aliquot
levels based on sulfate solubility calculations. An advantage
of the ASTM method is that sample preparation, especially the
drying temperature, which can have a significant impact on the
sulfate content of a soil, is clearly defined. The ASTM method
gave consistently higher water-soluble SO4 results than the USBR
method. The method is written in mandatory language suitable for specifications and is the only method that contains a precision statement.
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